hey James, do you by any chance have a picture of your final setup with respect to the durso pipe?I am not sure how to visualize durso on the back wall drain hole
I called Oceanic as you recommend, they said all of their 100+gal tank for sure has no temper back I ordered 38mm and 60mm diamond bit from ebay user "lau", from china, cost a few bucks, not worth mention (this is for 3/4"and 1.5" standard bulkhead)
here are some picture of my drill set up, since there is no way i can flip the tank to the side by myself
I set my drill for medium speed with lowest torque, but this is a Dewalt drill, so it's really strong
the 60mm only do 2 holes on 1/2"glass, with a little life left , i don't think i can make another hole, similar with the 3/4"bit, figured about 3 holes max using these cheap bit, even they advertise to drill 10+ hole, maybe on 1/4" glass ha ha
average 30-45 min per hole
i drilled almost non stop, just stop here and there to rest my hand ,check the depth, and slide the bit in and out to make sure the path is clean and straight --> see pic for my setup, constant water flow to the bit, does not even get warm and clean
word of advise, drill fast but don't push on the bit constantly, especially when close to get to the other, patient is virture, slow down as you about to get through to the other side, so the glass does not break at the opening. also, practice drill one hole on the spare glass so get the hang of it. I have never drill glass before, and it does not seem too hard at all, just 45min hole the drill is bit much.
there are many threads on RC on step by step drilling, just basically angle the bit and make a mark the glass so the drill does not slip all over the place.
here are some pictures of the final product
pix
cooling hole on top is the waste water sent from reverse osmosis setup, i just turn the valve 1/2 way on the RO unit and take the drain water to use as cooling water for drill
pix
picture showed the splash cover hold to the tank by masking tape, i soon realized that masking tape and water does not mix, so i use packing clear tape
pix
first hole, all the masking tape fall a part after the first hole done, next hole is much better, use packing tape instead =),
you can see the canopy i built on the other side of the tank ;-)
top left 1.5" is close loop intake, the bottom 2 holes are for a rock rack return, and 2 more return going over the top on both sides (was gonna drill holes on the back tank also, but lazyness may have given me a better option of return over the top), CL will be powered by iwaki 30 and OM quirt -->Goals: CL with low power pump install behind tank and total random water motion with the rock rack and 2 extra overtop return
(i got the rock rack idea from a few tank build thread on RC where water will be flow out from under the rock)
NOW, what is the proper way to install bulkhead, to silicon or not, maybe just a bit between the glass hole and the body of the bulkhead before secure the nut?