I ended up using 1.25" spa-flex flexible pvc for the line from the overflow.. it didn't end up quite as diagonal as I was hoping, but so far it seems to work. Due to some pump trouble (possibly seized impeller, it's soaking in RO water now to see if that'll free it) I'm only running a rio 1400 for my return, which has pretty pathetic flow but at least it shows that everything works. Because of the difference in pump size I went with .75" braided poly tubing from the pump to the risers for the return (didn't want to cut/glue more pvc when that pump's there temporarily).
Here are a few photos. I'm going to clean it up later, fasten the return pvc to the stand, but it's great to have it actually flowing.
First, here's the sump in it's new home, with the skimmer running and filter floss where the bio-balls would go to help silence the falling water (my wife didn't like how loud it was. I'll probably end up building a box to put it in to silence it)
Here's the overflow running into 1.25" spa-flex.
Return risers:
Skimmer in action, but apparently nothing to remove yet: